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Activity 4

Laboratory Testing

Validate the process flowsheet at small scale before any capital commitment.

ForPlant projects, operators, recyclers

Equipment selected from a catalogue may never reach its nameplate performance. A process error is paid for throughout the life of the plant.

Our services

What you obtain

Separability tests

You receive

Gravity, magnetic and flotation separation on your material, with a complete metallurgical balance.

You gain

Your ore's response, measured before any purchase.

Design of experiments

You receive

Grade-recovery curves, reagent regime, operating parameters, repeats.

You gain

Reliable, reproducible and defensible parameters.

Pilot tests

You receive

From bench to pilot: scale-up, sizing, training of your engineers and technicians.

You gain

A plant sized on measurements.

Why us

  • Falcon, WHIMS, tables, sonication, leaching and flotation at McGill, with Professors Finch and Waters
  • From 74.6% to 98.2% carbon by XRF on a black mass
  • A method published and presented to the profession
≈ 300 GFalcon L40 UF
1.5 TWHIMS
74.6 → 98.2%XRF carbon, mixed black mass
99.90%carbon, anode graphite
−94.1%copper, anode graphite
Our resources

How we do it

Falcon concentrator

Gravity separation under high centrifugal acceleration, for fine particles that tables cannot capture. We optimise acceleration, feed rate and percent solids.

Technical data sheetSepro Falcon L40 UltraFine (UF), smooth polyurethane bowl
  • ≈ 300 G (≈ 80 Hz), −38 µm feed
  • Pulp at 5% solids, 2 L/min, peristaltic pump
  • Agitation at 400 rpm, ≈ 300 g per pass, 5 passes
In 3D
Full screen

WHIMS magnetic separation

The high-intensity separator extracts weakly magnetic particles, up to 1.5 T.

Technical data sheetLaboratory WHIMS separator, grooved stainless steel matrix
  • Field 0.5 then 1.0 then 1.5 T
  • Pulp at 5% solids, 2 L/min
  • LFP captured at low field, NMC at higher field, graphite non-magnetic
In 3D
Full screen

Shaking table

Density separation on a water film: a direct and demonstrative test for dense minerals.

Flotation in a laboratory cell

Our method comes from the McGill mineral processing group, a world reference in flotation with Professors Finch and Waters. Reagents dosed, pulp conditioned, froth scraped, concentrate and tailings weighed then assayed. We compare collectors, frothers and depressants on your material, and you know what recovery to expect in the plant. Our practice comes from the laboratory of the Canadian Royalties nickel-copper concentrator.

Technical data sheetLaboratory flotation cell
  • Collectors, frothers, depressants dosed
  • pH, pulp density, conditioning and froth skimming times
  • Concentrate and waste weighed, assayed, mass balance
In 3D
Full screen

Sonication

Ultrasound cleans the surfaces and disperses aggregates before separation.

Grinding and screening

Ball and rod mills, wet grinding, sieves: the right grind size, measured before it is fixed.

Technical data sheetPorcelain jar mill, Ro-Tap sieve shaker, Gilson sieves
  • 350 rpm, 15 × 2 min, ceramic balls Ø 10 to 20 mm
  • Cuts at 150 µm and 38 µm

Sampling without bias

Splitters, weighings, test plans with replicates: a result that repeats is a reliable result.

Solid-liquid separation

Sedimentation, centrifugation, filtration, drying: to recover each product cleanly and close the balance.

Technical data sheetVacuum and pressure filtration
  • Whatman grade 202 paper
  • Drying at 60 °C for 12 h

Measured products

Each fraction is weighed, analysed and compared: you see where each metal goes.

In the laboratory

Day-to-day work at McGill University.

From laboratory to flowsheet

Each test has its place in the flowsheet: from reception to black mass, then graphite separation and purification. Click on a unit and its streams light up from feed to product.

In 3D
Full screen
Results

Measured in the laboratory

Research by Y. T. Chegang Kwebou, McGill University (Mineral Processing Group), with the University of Birmingham
With you

How to work with us

  1. Let's discuss your needsA call, a site visit or a sample.
  2. We offerScope, schedule and price, in writing.
  3. We install and we trainOur systems on your site, your teams trained to use them.
  4. We stay by your sideFollow-up, support and maintenance, for as long as you wish.
Short term

A test campaign on your material.

Long term

From bench to pilot, through to commissioning and training of your teams.

Let's discuss your project
With
McGill University
University of Birmingham
ReLiB, Faraday Institution
Based in London, Ottawa and Yaoundé, we bring these skills to Central Africa.WhatsApp +1 514 651 4977 · Cameroon +237 6 99 00 33 15
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